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Surface Treatment of AISI 304 Using Pulsating Water Jet Peening

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Applications of Fluid Dynamics

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

Water jet peening has gained attention as a potential surface treatment process for improving the fatigue life of a component. The tensile residual stress in the component initiates the stress corrosion cracking and reduces its fatigue life. The mitigation of this tensile residual stress can be effectively achieved by water jet peening process due to its resistance to corrosion, flexibility in treating complex areas and capability to maintain the eco-friendly environment. In the present work, the AISI 304 plates were treated with pulsating water jet (actuator frequency f = 20.19 Hz) at the pressure of p = 20 MPa with traverse speed of v = 0.5 mm/s and v = 2.5 mm/s using two different types of nozzles; flat nozzle of diameter d = 1 mm (HAMMELMANN) and circular nozzle of diameter d = 1.9 mm (STONEAGE). The microstructural analysis of the treated and untreated region was conducted to analyse the effect of traverse speed and the type of nozzle on the erosion process. The study revealed that more erosion occurs at lower traverse speed; however, fewer surface depressions were observed in the case of flat nozzles. The X-ray diffraction technique was also used to analyse the effect of traverse speed and the type of nozzle on the residual stress of the samples. In addition to this, the acoustic emission during the ongoing process was monitored using LabView 2012 SP1 f5 ver. 12.0.1. The results indicate that acoustically monitored pulsating water jet peening process can be used as tool for the controlled local treatment process arising from the impact of the pulsed water jet on the surface of sample.

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Abbreviations

WJP:

Water jet peening

PWJ:

Pulsating water jet

XRD:

X-ray diffraction

FESEM:

Field emission scanning electron microscope

AE:

Acoustic emission

f :

Frequency (kHz)

d :

Diameter of the nozzle (mm)

v :

Traverse speed (mm/s)

p :

Pressure (MPa)

z :

Stand-off distance (mm)

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Acknowledgements

This work was supported by the Slovak Research and Development Agency under Contract No. APVV-207-12 and Indian Institute of Technology (Indian School of Mines), Dhanbad, India. Experiments were carried out with the support of the Institute of Clean Technologies for Mining and Utilization of Raw Materials for Energy Use—Sustainability Program, reg. no. LO1406 financed by Ministry of Education, Youth and Sports of the Czech Republic, and with support for the long-term conceptual development of the research institution RVO: 68145535.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Indian Institute of Technology (Indian School of Mines), Dhanbad, 826004, Jharkhand, India

    Madhulika Srivastava, Rupam Tripathi, Ayush Rajput, Drupad Khublani, Somnath Chattopadhyaya & Amit Rai Dixit

  2. Faculty of Manufacturing Technologies, TU of Košice with the seat in Prešov, Bayerova 1, Presov, 080 01, Slovak Republic

    Sergej Hloch

  3. Department of Material Disintegration, Institute of Geonics Academy of Science of Czech Republic, Studentska, Ostrava, Poruba, 708 00, Czech Republic

    Sergej Hloch, Josef Foldyna, Jiri Klich, Michal Zelenak & Dagmar Klichová

  4. Technická Diagnostika, Ltd., Jilemnického 4, Prešov, 080 01, Slovak Republic

    Pavel Adamčík

Authors
  1. Madhulika Srivastava
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  2. Rupam Tripathi
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  3. Sergej Hloch
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  4. Ayush Rajput
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  5. Drupad Khublani
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  6. Somnath Chattopadhyaya
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  7. Amit Rai Dixit
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  8. Josef Foldyna
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  9. Pavel Adamčík
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  10. Jiri Klich
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  11. Michal Zelenak
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  12. Dagmar Klichová
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Corresponding author

Correspondence to Madhulika Srivastava .

Editor information

Editors and Affiliations

  1. Indian Institute of Technology (Indian School of Mines), Dhanbad, Jharkhand, India

    M.K. Singh

  2. Indian Institute of Technology (Indian School of Mines), Dhanbad, Jharkhand, India

    B.S. Kushvah

  3. Indian Institute of Technology (Indian School of Mines), Dhanbad, Jharkhand, India

    G.S. Seth

  4. University of Botswana, Gaborone, Botswana

    J. Prakash

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Srivastava, M. et al. (2018). Surface Treatment of AISI 304 Using Pulsating Water Jet Peening. In: Singh, M., Kushvah, B., Seth, G., Prakash, J. (eds) Applications of Fluid Dynamics . Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-10-5329-0_40

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  • DOI: https://doi.org/10.1007/978-981-10-5329-0_40

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-10-5328-3

  • Online ISBN: 978-981-10-5329-0

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