Smart Design of Cz-Ge Crystal Growth Furnace and Process
Abstract
:1. Introduction
2. Models and Methodology
2.1. Generation of Training Data by CFD Modelling
2.2. Correlation Coefficients
2.3. Regression Trees
3. Results and Discussion
3.1. CFD Modelling
3.2. Data Mining and Machine Learning
4. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Nomenclature
cp | heat capacity (J/kg/K) |
g | gravity constant (m/s2) |
ΔH | latent heat (J/kg) |
u | velocity (m/s) |
v | growth rate (m/s) |
T | temperature (K) |
t | time (s) |
x1 | crystal radius (inch) |
x2 | crucible radius (inch) |
x3 | distance between crucible and side heater (mm) |
x4 | emissivity of the radiation shield (-) |
x5 | pulling rate (mm/h) |
x6 | distance between crucible and bottom heater (mm) |
x7 | axial displacement of side heater (mm) |
x8 | power of side heater (kW) |
x9 | power of bottom heater (kW) |
x10 | crystal rotational rate (rpm) |
x11 | crucible rotational rate (rpm) |
x12 | distance from the radiation shield to the melt (mm) |
x13 | melt height (mm) |
y1 | interface deflection (mm) |
y2 | growth rate (mm/h) |
y3 | ratio of the growth rate and axial temperature gradient in crystal v/G (cm2/K min) |
y123 | combined output (-) |
Symbols | |
α | volume expansion coefficient (1/K) |
λ | heat conductivity (W/m/K) |
ρ | density (kg/m3) |
τ | stress tensor (Pa) |
|| | absolute value |
{} | normalized value |
Subscripts | |
l | liquid |
m | melting |
s | solid |
Appendix A
x1 | x2 | x3 | x4 | x5 | x6 | x7 | x8 | x9 | x10 | x11 | x12 | x13 | |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
x1 | 1.00 | 0.77 | −0.24 | −0.20 | −0.19 | 0.10 | 0.00 | 0.07 | 0.21 | 0.16 | −0.10 | 0.09 | −0.95 |
x2 | 0.77 | 1.00 | −0.20 | −0.17 | −0.48 | −0.01 | −0.01 | 0.14 | 0.38 | 0.21 | −0.05 | −0.55 | −0.92 |
x3 | −0.24 | −0.20 | 1.00 | 0.05 | 0.00 | −0.02 | 0.01 | −0.06 | 0.23 | −0.02 | 0.02 | 0.00 | 0.22 |
x4 | −0.20 | −0.17 | 0.05 | 1.00 | −0.06 | 0.03 | 0.01 | 0.04 | −0.02 | 0.25 | 0.30 | 0.02 | 0.20 |
x5 | −0.19 | −0.48 | 0.00 | −0.06 | 1.00 | 0.13 | 0.07 | −0.15 | −0.26 | −0.28 | −0.21 | 0.49 | 0.33 |
x6 | 0.10 | −0.01 | −0.02 | 0.03 | 0.13 | 1.00 | −0.04 | 0.09 | 0.08 | −0.14 | −0.03 | 0.15 | −0.06 |
x7 | 0.00 | −0.01 | 0.01 | 0.01 | 0.07 | −0.04 | 1.00 | −0.07 | 0.15 | −0.02 | 0.00 | 0.02 | 0.02 |
x8 | 0.07 | 0.14 | −0.06 | 0.04 | −0.15 | 0.09 | −0.07 | 1.00 | −0.75 | −0.08 | 0.07 | −0.11 | −0.09 |
x9 | 0.21 | 0.38 | 0.23 | −0.02 | −0.26 | 0.08 | 0.15 | −0.75 | 1.00 | 0.15 | −0.07 | −0.29 | −0.31 |
x10 | 0.16 | 0.21 | −0.02 | 0.25 | −0.28 | −0.14 | −0.02 | −0.08 | 0.15 | 1.00 | 0.57 | −0.13 | −0.21 |
x11 | −0.10 | −0.05 | 0.02 | 0.30 | −0.21 | −0.03 | 0.00 | 0.07 | −0.07 | 0.57 | 1.00 | −0.07 | 0.07 |
x12 | 0.09 | −0.55 | 0.00 | 0.02 | 0.49 | 0.15 | 0.02 | −0.11 | −0.29 | −0.13 | −0.07 | 1.00 | 0.20 |
x13 | −0.95 | −0.92 | 0.22 | 0.20 | 0.33 | −0.06 | 0.02 | −0.09 | −0.31 | −0.21 | 0.07 | 0.20 | 1.00 |
y1 | 0.30 | −0.01 | 0.00 | 0.12 | 0.59 | 0.20 | 0.25 | −0.29 | 0.14 | 0.09 | −0.01 | 0.38 | −0.19 |
y2 | −0.19 | −0.48 | 0.00 | −0.06 | 1.00 | 0.13 | 0.07 | −0.15 | −0.26 | −0.28 | −0.21 | 0.49 | 0.34 |
y3 | −0.06 | −0.41 | 0.03 | −0.01 | 0.98 | 0.16 | 0.08 | −0.13 | −0.24 | −0.25 | −0.20 | 0.55 | 0.22 |
y1 | y2 | y3 | y123 | y1 | y3 | y1 | y3 | |||
---|---|---|---|---|---|---|---|---|---|---|
Node | RMSE | RMSE | RMSE | RMSE | Node | RMSE | RMSE | Node | RMSE | RMSE |
1 | 7.59 × 1000 | 2.87 × 1001 | 2.63 × 10−03 | 2.52 × 10−01 | 42 | 1.80 × 10−01 | 1.09 × 10−04 | 83 | 0.00 × 1000 | 0.00 × 1000 |
2 | 6.47 × 1000 | 1.18 × 1001 | 1.11 × 10−03 | 6.62 × 10−02 | 43 | 5.89 × 10−01 | 0.00 × 1000 | 84 | 4.44 × 10−16 | 0.00 × 1000 |
3 | 6.24 × 1000 | 1.44 × 1001 | 1.63 × 10−03 | 2.08 × 10−01 | 44 | 6.24 × 10−01 | 9.88 × 10−05 | 85 | 0.00 × 1000 | 0.00 × 1000 |
4 | 3.47 × 1000 | 3.91 × 1000 | 5.92 × 10−04 | 6.26 × 10−02 | 45 | 6.24 × 10−01 | 4.34 × 10−19 | 86 | 8.88 × 10−16 | 0.00 × 1000 |
5 | 4.62 × 1000 | 7.39 × 1000 | 2.64 × 10−04 | 5.67 × 10−02 | 46 | 3.55 × 10−15 | 1.81 × 10−04 | 87 | 0.00 × 1000 | 0.00 × 1000 |
6 | 1.87 × 1000 | 7.72 × 1000 | 1.06 × 10−03 | 1.37 × 10−01 | 47 | 4.08 × 10−01 | 8.67 × 10−19 | 88 | 6.10 × 10−01 | 0.00 × 1000 |
7 | 5.15 × 1000 | 1.39 × 10−01 | 8.89 × 10−04 | 1.68 × 10−01 | 48 | 2.18 × 1000 | 6.78 × 10−05 | 89 | 3.75 × 10−01 | 6.90 × 10−05 |
8 | 0.00 × 1000 | 2.82 × 1000 | 3.58 × 10−04 | 5.55 × 10−02 | 49 | 1.17 × 1000 | 0.00 × 1000 | 90 | 2.16 × 10−01 | 2.06 × 10−05 |
9 | 2.15 × 1000 | 1.58 × 1000 | 2.65 × 10−04 | 4.27 × 10−02 | 50 | 0.00 × 1000 | 0.00 × 1000 | 91 | 1.00 × 10−01 | 5.37 × 10−05 |
10 | 2.92 × 1000 | 1.41 × 1000 | 2.23 × 10−04 | 4.97 × 10−02 | 51 | 0.00 × 1000 | 2.49 × 10−04 | 92 | 0.00 × 1000 | 6.60 × 10−05 |
11 | 2.33 × 1000 | 9.17 × 10−01 | 1.95 × 10−04 | 6.00 × 10−02 | 52 | 5.00 × 10−01 | 8.38 × 10−05 | 93 | 0.00 × 1000 | 1.78 × 10−05 |
12 | 1.67 × 1000 | 2.37 × 1000 | 6.49 × 10−04 | 1.41 × 10−01 | 53 | 8.88 × 10−16 | 5.03 × 10−05 | 94 | 4.44 × 10−16 | 3.45 × 10−05 |
13 | 1.15 × 1000 | 1.61 × 1000 | 8.15 × 10−04 | 1.08 × 10−01 | 54 | 0.00 × 1000 | 2.96 × 10−04 | 95 | 0.00 × 1000 | 2.64 × 10−05 |
14 | 1.61 × 1000 | 2.05 × 10−01 | 5.17 × 10−04 | 7.30 × 10−02 | 55 | 0.00 × 1000 | 1.75 × 10−04 | 96 | 2.22 × 10−16 | 7.01 × 10−05 |
15 | 2.64 × 1000 | 0.00 × 1000 | 5.49 × 10−04 | 1.19 × 10−01 | 56 | 2.50 × 10−01 | 1.19 × 10−04 | 97 | 0.00 × 1000 | 7.62 × 10−05 |
16 | 1.12 × 1000 | 0.00 × 1000 | 2.94 × 10−04 | 3.60 × 10−02 | 57 | 2.22 × 10−16 | 0.00 × 1000 | 98 | 8.88 × 10−16 | 0.00 × 1000 |
17 | 2.05 × 1000 | 0.00 × 1000 | 2.64 × 10−04 | 4.16 × 10−02 | 58 | 0.00 × 1000 | 9.60 × 10−05 | 99 | 0.00 × 1000 | 3.40 × 10−06 |
18 | 2.03 × 1000 | 1.12 × 10−01 | 1.55 × 10−04 | 8.84 × 10−02 | 59 | 7.07 × 10−01 | 9.02 × 10−05 | 100 | 0.00 × 1000 | 0.00 × 1000 |
19 | 2.12 × 1000 | 0.00 × 1000 | 1.14 × 10−04 | 7.98 × 10−02 | 60 | 1.14 × 1000 | 0.00 × 1000 | 101 | 0.00 × 1000 | 1.65 × 10−05 |
20 | 7.07 × 10−01 | 6.28 × 10−01 | 2.68 × 10−05 | 1.03 × 10−01 | 61 | 6.62 × 10−01 | 4.33 × 10−05 | 102 | 0.00 × 1000 | 2.68 × 10−05 |
21 | 1.15 × 1000 | 3.55 × 10−15 | 4.34 × 10−19 | 1.55 × 10−02 | 62 | 0.00 × 1000 | 1.32 × 10−04 | 103 | 0.00 × 1000 | 8.12 × 10−05 |
22 | 6.61 × 10−01 | 7.11 × 10−15 | 1.54 × 10−04 | 2.46 × 10−02 | 63 | 1.78 × 10−15 | 1.50 × 10−05 | 104 | 8.16 × 10−01 | 6.55 × 10−05 |
23 | 0.00 × 1000 | 0.00 × 1000 | 0.00 × 1000 | 6.93 × 10−03 | 64 | 0.00 × 1000 | 0.00 × 1000 | 105 | 5.00 × 10−01 | 0.00 × 1000 |
24 | 8.54 × 10−01 | 0.00 × 1000 | 3.62 × 10−04 | 4.81 × 10−02 | 65 | 0.00 × 1000 | 0.00 × 1000 | 106 | 0.00 × 1000 | 0.00 × 1000 |
25 | 0.00 × 1000 | 6.20 × 10−01 | 2.73 × 10−04 | 2.87 × 10−02 | 66 | 0.00 × 1000 | 0.00 × 1000 | 107 | 0.00 × 1000 | 0.00 × 1000 |
26 | 0.00 × 1000 | 0.00 × 1000 | 1.72 × 10−04 | 4.37 × 10−02 | 67 | 0.00 × 1000 | 0.00 × 1000 | 108 | 0.00 × 1000 | 0.00 × 1000 |
27 | 1.14 × 1000 | 1.26 × 10−01 | 5.86 × 10−04 | 2.81 × 10−02 | 68 | 1.00 × 10−01 | 0.00 × 1000 | 109 | 4.90 × 10−01 | 0.00 × 1000 |
28 | 2.15 × 1000 | 9.43 × 10−02 | 0.00 × 1000 | 6.82 × 10−02 | 69 | 1.00 × 10−01 | 4.90 × 10−05 | 110 | 0.00 × 1000 | 3.06 × 10−05 |
29 | 9.43 × 10−01 | 0.00 × 1000 | 2.81 × 10−04 | 2.34 × 10−02 | 70 | 2.00 × 10−01 | 8.04 × 10−05 | 111 | 0.00 × 1000 | 0.00 × 1000 |
30 | 0.00 × 1000 | 4.33 × 10−02 | 3.62 × 10−04 | 9.16 × 10−02 | 71 | 0.00 × 1000 | 4.34 × 10−19 | 112 | 8.16 × 10−02 | 3.86 × 10−05 |
31 | 8.16 × 10−01 | 7.45 × 10−02 | 3.39 × 10−04 | 8.80 × 10−02 | 72 | 2.50 × 10−01 | 2.02 × 10−06 | 113 | 0.00 × 1000 | 1.08 × 10−19 |
32 | 9.43 × 10−01 | 7.11 × 10−15 | 0.00 × 1000 | 1.36 × 10−02 | 73 | 0.00 × 1000 | 5.84 × 10−06 | 114 | 0.00 × 1000 | 0.00 × 1000 |
33 | 8.88 × 10−16 | 0.00 × 1000 | 1.60 × 10−04 | 1.72 × 10−02 | 74 | 2.50 × 10−01 | 8.67 × 10−19 | 115 | 0.00 × 1000 | 0.00 × 1000 |
34 | 6.24 × 10−01 | 1.36 × 10−01 | 5.59 × 10−05 | 6.25 × 10−02 | 75 | 0.00 × 1000 | 1.39 × 10−04 | 116 | 5.00 × 10−02 | 0.00 × 1000 |
35 | 1.06 × 1000 | 5.00 × 10−01 | 1.19 × 10−04 | 1.32 × 10−01 | 76 | 3.55 × 10−15 | 0.00 × 1000 | 117 | 0.00 × 1000 | 4.82 × 10−06 |
36 | 0.00 × 1000 | 0.00 × 1000 | 5.36 × 10−05 | 3.71 × 10−02 | 77 | 2.50 × 10−01 | 8.67 × 10−19 | 118 | 0.00 × 1000 | 0.00 × 1000 |
37 | 1.26 × 1000 | 8.66 × 10−02 | 5.60 × 10−05 | 4.67 × 10−02 | 78 | 1.85 × 1000 | 0.00 × 1000 | 119 | 0.00 × 1000 | 1.43 × 10−05 |
38 | 0.00 × 1000 | 0.00 × 1000 | 8.66 × 10−05 | 3.77 × 10−02 | 79 | 4.71 × 10−01 | 0.00 × 1000 | 120 | 0.00 × 1000 | 0.00 × 1000 |
39 | 4.71 × 10−01 | 7.28 × 10−02 | 0.00 × 1000 | 4.32 × 10−02 | 80 | 7.45 × 10−01 | 8.67 × 10−19 | 121 | 5.00 × 10−01 | 0.00 × 1000 |
40 | 2.50 × 10−01 | 7.11 × 10−15 | 0.00 × 1000 | 2.77 × 10−02 | 81 | 5.00 × 10−01 | 8.67 × 10−19 | 122 | 0.00 × 1000 | 2.55 × 10−05 |
41 | 7.50 × 10−01 | 0.00 × 1000 | 0.00 × 1000 | 2.99 × 10−02 | 82 | 0.00 × 1000 | 8.67 × 10−19 | 123 | 0.00 × 1000 | 2.17 × 10−19 |
124 | 4.71 × 10−01 | 0.00 × 1000 | ||||||||
125 | 1.78 × 10−15 | 0.00 × 1000 | ||||||||
126 | 5.00 × 10−02 | 6.52 × 10−06 | ||||||||
127 | 0.00 × 1000 | 0.00 × 1000 | ||||||||
128 | 0.00 × 1000 | 0.00 × 1000 | ||||||||
129 | 0.00 × 1000 | 0.00 × 1000 | ||||||||
130 | 1.78 × 10−15 | 0.00 × 1000 | ||||||||
131 | 0.00 × 1000 | 0.00 × 1000 | ||||||||
132 | 5.00 × 10−01 | 0.00 × 1000 | ||||||||
133 | 0.00 × 1000 | 0.00 × 1000 | ||||||||
134 | 1.08 × 10−19 | |||||||||
135 | 0.00 × 1000 | |||||||||
136 | 0.00 × 1000 | |||||||||
137 | 0.00 × 1000 |
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Property Unit | Tm (K) | ρ (kg m−3) | μ (Pas) | λ (W m−1K−1) | cp (J kg−1K−1) | α (K−1) | ε (-) | Pr (-) |
---|---|---|---|---|---|---|---|---|
Ge melt | 1211 | 5670 | 7.42 × 10−4 | 39 | 394 | 1.11 × 10−4 | 0.5 | 0.008 |
Ge crystal | 5323 | - | 17.3 | 404 | 0.5 |
Mean | Decisive Inputs | ||||
---|---|---|---|---|---|
y1 | x4 | x5 | x9 | x10 | x13 |
−1 −1.15 | 0.55 < ∗ < 0.825 <0.55 | <22.8 <22.8 | 1.25 < ∗ < 9.4 1.25 < ∗ < 9.4 | 12.5 < ∗ < 52.5 12.5 < ∗ < 52.5 | >41.5 >41.5 |
Mean | Decisive Inputs | ||
---|---|---|---|
y2 | x4 | x5 | x7 |
89.6 89.2 | >0.575 <0.575 | >82 >82 | <104 <104 |
Mean | Decisive Inputs | ||||
---|---|---|---|---|---|
y3 | x2 | x5 | x9 | x10 | x11 |
0.00126 0.00141 | >3.18 <3.18 | 12.5 < ∗ < 22.8 12.5 < ∗ < 22.8 | <11.3 <11.3 | >15 >15 | <−2.5 <−2.5 |
Mean | Decisive Inputs | ||
---|---|---|---|
y123 | x2 | x4 | x7 |
0.858 | >2.73 | >0.55 | >121 |
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Dropka, N.; Tang, X.; Chappa, G.K.; Holena, M. Smart Design of Cz-Ge Crystal Growth Furnace and Process. Crystals 2022, 12, 1764. https://doi.org/10.3390/cryst12121764
Dropka N, Tang X, Chappa GK, Holena M. Smart Design of Cz-Ge Crystal Growth Furnace and Process. Crystals. 2022; 12(12):1764. https://doi.org/10.3390/cryst12121764
Chicago/Turabian StyleDropka, Natasha, Xia Tang, Gagan Kumar Chappa, and Martin Holena. 2022. "Smart Design of Cz-Ge Crystal Growth Furnace and Process" Crystals 12, no. 12: 1764. https://doi.org/10.3390/cryst12121764