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High-Temperature Cycling of Plasma Sprayed Multilayered NiCrAlY/YSZ/GZO/YAG Thermal Barrier Coatings Prepared from Liquid Feedstocks

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    SYSNO ASEP0541172
    Document TypeJ - Journal Article
    R&D Document TypeJournal Article
    Subsidiary JČlánek ve WOS
    TitleHigh-Temperature Cycling of Plasma Sprayed Multilayered NiCrAlY/YSZ/GZO/YAG Thermal Barrier Coatings Prepared from Liquid Feedstocks
    Author(s) Mušálek, Radek (UFP-V) RID, ORCID
    Tesař, Tomáš (UFP-V) ORCID
    Medřický, Jan (UFP-V) RID
    Lukáč, František (UFP-V) ORCID
    Lima, R. S. (CA)
    Number of authors5
    Source TitleJournal of Thermal Spray Technology. - : Springer - ISSN 1059-9630
    Roč. 30, č. 1 (2021), s. 81-96
    Number of pages16 s.
    Languageeng - English
    CountryUS - United States
    Keywordshybrid plasma torch ; solution precursor spraying ; suspension spraying ; thermal barrier coatings (TBCs) ; thermal cycling ; water stabilized plasma ; yttria stabilized zirconia (YSZ)
    Subject RIVJP - Industrial Processing
    OECD categoryMaterials engineering
    R&D ProjectsGA19-10246S GA ČR - Czech Science Foundation (CSF)
    Method of publishingOpen access
    Institutional supportUFP-V - RVO:61389021
    UT WOS000585033100002
    EID SCOPUS85094970801
    DOI10.1007/s11666-020-01107-5
    AnnotationHigh-enthalpy hybrid water/argon-stabilized plasma (WSP-H) torch may be used for efficient deposition of coatings from dry powders, suspensions, and solutions. WSP-H torch was used to deposit two complete thermal barrier coatings (TBCs) with multilayered top-coat. NiCrAlY was used as bond-coat and deposited on nickel-based superalloy substrates. Top-coat consisted of up to three sublayers: (i) yttria-stabilized zirconia (ZrO2-8 wt.%Y2O3-YSZ) deposited from solution, (ii) gadolinium zirconate (Gd2Zr2O7-GZO) deposited from suspension, and (iii) optional yttrium aluminum garnet (Y3Al5O12-YAG) overlayer deposited from suspension. Each of the sublayers was intended to provide different functionalities, namely improved fracture toughness, low thermal conductivity, and high erosion resistance, respectively. High-temperature performance and thermal shock resistance of the deposited coatings were tested by thermal cycling fatigue “TCF” test (maximum temperature 1100 °C, 1 h dwell per cycle) and “laser-rig” test (maximum temperature ~ 1530 °C, 5 min dwell per cycle) exposing samples to isothermal and gradient thermal conditions, respectively. In both tests, coatings endured around 800 test cycles which shows great potential for further development of these layers and their application in demanding thermal conditions. Analysis of the samples after the test showed microstructural changes and identified reason of ultimate coating failure.
    WorkplaceInstitute of Plasma Physics
    ContactVladimíra Kebza, kebza@ipp.cas.cz, Tel.: 266 052 975
    Year of Publishing2022
    Electronic addresshttps://link.springer.com/article/10.1007/s11666-020-01107-5
Number of the records: 1  

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